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HVOF Grinding




Component
Component: HVOF Coated Shaft
Dimensions: Ø150mm x 600mm-long
Material: HVOF Tungsten Carbide
Stock Removal: 0.5-1.0 mm
Surface Finish Required: Rz 1.6



Grinding Machine
Machine: Studer
Grinding Op: OD Cylindrical
Grinding Wheel Speed: 40 m/s
Coolant: Emulsion
Dressing Tool: Meister Rotary Diamond Dresser
DD 125x12x40
D301-150-K



Grinding Tool
Grinding Tool: Meister Vit Diamond Grinding Wheel
1A1 500x25x203.2
D32-170-Q-12-280-X125-V88-39



Results

  • Q' 2.5 mm3/sec/mm
  • Dimensions & Surface Finish within tolerance

 Advantages

  • Large Improvement in grind cycle time over resin or metal bonds
  • Wheel able to be rotary dressed in-process, no stick dressing needed
  • Process capable for automated (hands-off) production

 Case Studies
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Punch Grinding Punch Grinding Punch GrindingPunch Grinding
Face Grinding Face Grinding Face Grinding
Lapping/Fine-Grinding Lapping/Fine-Grinding Lapping/Fine-Grinding
Centerless Grinding Centerless Grinding Centerless Grinding
JIG Grinding JIG Grinding JIG Grinding


Wheels

Quills

Dressing Tools and Spindles

Governing Factors

Grinding Wheel Calculations


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