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CV Joint Fixed Outer Race Track Grinding

CV Joint


Component:

Material:
Hardness:
Operation:
Stock Removal:
Surface Finish Required:
Geometry Required:

Machine:
Max Wheel Speed:
Coolant Type:
Dressing Facility:

Bell Constant Velocity Joint (Fixed outer race)
Induction Hardened Steel
58-62 HRC 
Grind 6 Ball Tracks
0.2mm
0.8mmRa
Tight Tolerances on P.C.D. and Pressure Angle
Excello/ Teknecon
42,000 rpm
Neat Oil
High Frequency Rotary



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Savings:

  1. Grinding Cycle time reduced by 40%
  2. Dressing Frequency has decreased by a factor of 45.
  3. The number of components per wheel has increased by a factor of 100.
  4. Vitrified CBN has resulted in the process being totally automated with machine cells running un-manned.
Case Studies


Wheels

Quills

Dressing Tools and Spindles

Governing Factors

Grinding Wheel Calculations


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Last Update: 03-03-2010
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